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Duct sizing

HVAC Field Guide

How to size ductwork correctly

Correct duct sizing keeps airflow, noise, comfort, and equipment performance in balance. Poor sizing can make good equipment perform badly.

Field workflow

What this guide covers.

Learn how to size ductwork correctly using airflow requirements, static pressure, friction rate, and practical HVAC design principles.

01

Start with airflow

Duct sizing starts with the required CFM for the space and system. Guessing from old duct sizes can repeat the same performance problems.

02

Account for resistance

Friction rate, effective length, fittings, filters, coils, and layout restrictions all affect the duct size needed to move air properly.

03

Avoid common mistakes

Undersized ducts raise static pressure and reduce airflow, while oversized runs can reduce velocity and create comfort issues. Use real measurements and manufacturer data when possible.

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